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Application of laminated safety glass autoclave

Time:2023-12-12 23:03:02      Click:9487

Introduction

A polymer plastic film material is sandwiched between two or more pieces of glass, and after initial pressing, it is then entered into the autoclaves for adequate heating and pressure treatment, and a glass synthetic product is obtained, which is called safety laminated glass. The various raw materials that make up the sandwich products, especially the process of the intermediate film in the autoclave, are very important to obtain a high quality product. The role of our forced-convection glass autoclaves is to ensure that the quality requirements of this product are met. Its stability and the production process in the autoclaves ensure that the finished product meets and continues to maintain the high quality standards required.

Overall overview and process of forced convection glass kettle

1. Overall characteristics

The glass autoclave is a pressure vessel with sealed forced convection internal circulation heating, in which temperature, pressure and vacuum are effectively controlled. The temperature and pressure achieved according to the set process curve can be obtained; Suitable for the synthesis of laminated glass with various process requirements. In particular, the intermediate film is PVB or SGP material products, and can ensure perfect product quality and yield.

The standard working process of building glass autoclave has nine stages, including preheating and prepressing stage, initial heat preservation and pressure preservation stage, heating and pressure compression stage, final heat preservation and pressure preservation stage, step by step cooling stage, pressure relief stage, etc. Temperature and pressure are monitored by HIM at any stage, and the entire operation process is fully automated with the exclusive development of TPC (Thermal Processing Control) software based on the PLC control system.

2. Working curve


图片1.png

 

3. The process


temperature

stress

vacuum

cooling

Stage time

The first stage

T1

0bar

ON/OFF

OFF

t1

The second stage

T2

P2

ON/OFF

OFF

t1-t2

The third stage

T2

P2

ON/OFF

OFF

t2-t3

The fourth stage

T3

P2

ON/OFF

OFF

t3-t4

The fifth stage

T3

P3

ON/OFF

OFF

t4-t5

The sixth stage

T3

P3

ON/OFF

OFF

t5-t6

The seventh stage

T4

P3

OFF

ON

t6-t7

The eighth stage

T5

P3

OFF

ON

t7-t8

The ninth stage

T5

0bar

OFF

ON

t8-t9

 


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